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Pressure test bays: complete testing solutions

Do you need a safe and efficient way to test large high-pressure objects in your facility? A dedicated pressure test bay creates a controlled environment for testing objects such as large hoses, tanks, completion tools, BOPs and wellhead components.

Depending on your application, pressure test bays can be configured for liquid or gas testing, manual or automated operation and pressure levels up to 3,000 bar. Higher pressure ranges are possible when your testing requirements demand it.

Want to know more about pressure test bays? Read more about it in our e-book

Expert Support

Need help finding a specific solution tailored to your needs? Our team is ready to offer you advice customized to your requirements.

A dedicated environment for high-pressure testing

Pressure testing in a closed bay gives your team more control over safety, workflow and test conditions. Instead of adapting your workshop around each test, you work with a dedicated setup designed around your objects, pressure ranges and operational process.
A pressure test bay can be installed as a compact workshop solution or delivered as a fully equipped containerized test environment. Resato designs these systems around your available space, utilities, object dimensions and testing volume. This ensures the setup fits your operation instead of forcing your team to work around a fixed solution.

Plug and play testing solutions

Your test setup depends on what you test, how often you test and which conditions your objects need to withstand. Pressure test bays can support different test objects, including hoses, tanks, BOPs, wellheads, Christmas trees and completion tools.

Testing can be performed with fluids or gas, depending on the object and the required test method. Manual control systems give operators direct control over the test process, while automated systems support repeatable testing, test recipe creation and efficient series testing. This makes pressure test bays suitable for both occasional validation work and high-volume testing environments. Our solutions have an integrated data acquisition system that automatically records test results and generates test certificates based on your standards.

Key benefits of plug-and-play pressure testing:

  • Mobile and flexible solutions
    Bring your testing capabilities directly to your operations
  • Enhanced safety features
    Protect your work force and equipment
  • Operational efficiency
    Keep your operations running smoothly and complaint to your industry standards

How is safety guaranteed with closed test bays?

High-pressure testing involves risks that need to be managed before testing starts. Depending on the configuration, pressure test bays can include protected test areas, controlled access, interlocks, pressure monitoring, remote operation and emergency stop functions. These features help reduce exposure to high-pressure hazards while maintaining full control over the test process. By designing the bay around your objects, pressure levels and workflow, safety becomes an integral part of the testing environment rather than an additional measure added afterwards.

Tailored solutions built around your application

1

Do you need a product or a solution?

Are you looking for a safer way to perform high-pressure testing on large or complex objects? Do you need a mobile containerized solution, or are you facing limitations with your workshop setup? Resato starts by understanding your challenge and your environment.

2

Asking the right questions

What type of objects do you test? Do you require manual control or automated testing procedures? Are you using hydraulic or pneumatic test media, and what are your typical test pressures? By asking the right questions from the start, we gather the technical input needed to define the right testing environment and ensure alignment throughout the project.

3

Identifying your technical challenges together

Together, we diagnose the most important challenges for your testing process, such as operator safety, available floor space, and test object dimensions. This helps to define the opportunities for improvement that suits your operational environment.

4

Finding the right solution for you

Whether it is a long test bay setup or a fully containerized and mobile testing solution, we configure the right pressure test bay around your requirements. With manual and automated options, integrated safety systems, and data acquisition software, we support you in reliable testing, complete traceability, and efficient certification processes.

5

Building your solution made to last

Your pressure test bay is designed around your testing requirements, your safety standards, and your workflow. Combined with operator training, service agreements, and long-term support, Resato helps maximize the lifecycle and performance of your testing solution.

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Interested in pressure test bays? Contact Resato

Interested in a controlled testing environment that fits your objects, workflow and safety requirements? Contact Resato to discuss your pressure range, test setup and operational needs.

Our team is ready to offer you advice customized to your needs.