Hydrogen testing
How do you validate the safety and reliability of your hydrogen systems under real operating conditions? Hydrogen applications demand controlled, high-pressure testing to minimize risks and meet strict regulatory requirements.
We start by understanding your hydrogen application, test objectives and applicable standards. Based on that, we develop tailor-made testing solutions that support reliable validation and compliance with regulations such as R134 and GTR No.13-2.
Safety Compliance Custom-built
Expert Support
Need help finding a specific solution tailored to your needs? Our team is ready to offer you advice customized to your requirements.
Tank validation testing
Ensuring hydrogen storage tanks remain safe under real-world conditions.
Validation follows GTR No. 13-2 & R134 and is performed in three phases: homologation testing, batch testing and end-of-line (EOL) testing.
Component validation testing
Verifying valves, fittings and other parts under extreme hydrogen conditions.
Our programme covers three critical tests: pressure cycling tests, leakage test, material compatibility test.
Hydrogen hose testing
Verifying durability, flexibility and leak-tightness under high-pressure hydrogen.
Our programme confirms compliance with strict industry regulations and long-term integrity through: pressure & flex cycling, leak & permeation tests and aging & compatibility tests.
Hydrogen testing solutions for safety and compliance
Hydrogen testing focuses on validating the safety and reliability of tanks, components and transfer systems under realistic operating conditions. Depending on the application, this includes testing under high pressures, temperature fluctuations down to -40°C and long-term load scenarios. Tank, component and hose validation are performed to verify structural integrity, leak tightness and durability. All tests are executed in controlled environments and in compliance with standards such as R134, ensuring hydrogen systems meet regulatory and safety requirements.
What are the benefits of hydrogen testing?
- Safety compliance
Ensures systems meet strict regulations that reduce risk. - Accident prevention
Component validation helps prevent failures and downtime. - Sustainable transition
Enables the shift from diesel to clean hydrogen fuel. - Environmental impact
Recycling hydrogen used in testing supports a greener future and reduces operational costs
Quality requirements
Hydrogen is highly flammable, so safety is our top priority and testing must be precise. By complying with the strictest international standards we minimise error and guarantee safe, reliable hydrogen systems.
We comply with the following standards:
- EC79
- EU406
- R134
- EN 17339
- GTR 13
- ISO 19887
- ISO 19880
High pressure challenges
Often overlooked are the challenges of working with hydrogen under high pressure. Here are the three biggest hurdles you need to overcome:
Unpredictable gas behaviour
Unlike liquids, gases are unpredictable and harder to control, increasing testing complexity.
Extreme temperature swings
Accurate results must account for –40 °C cold-soak to +85 °C heat-soak
scenarios to avoid false pass/fail results.
Safety at stake
Neglecting precise temperature control can compromise safety and testing accuracy.
Resato’s solutions address these issues, offering reliable systems that ensure controlled and safe hydrogen testing processes.
Interested in hydrogen testing solutions? Contact Resato
Hydrogen testing is critical in verifying system reliability, preventing leaks, and complying with international safety standards. Whether you’re working with storage tanks for stationary storage or to be used in vehicles, Resato offers the expertise and high-pressure technology you need. Contact our specialists today for more information or a customized solution.
Our team is ready to offer you advice customized to your needs.