Hose testing solutions
Depending on your application, different testing methods and pressure ranges may be required for liquid or gas hose systems. Resato develops high-pressure testing solutions tailored to these specific conditions, enabling accurate measurements and controlled testing environments for safe and reliable hose validation.
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Need help finding a specific solution tailored to your needs? Our team is ready to offer you advice customized to your requirements.
Reliable hose validation under pressure
Resato’s testing methods
Different hose applications require different testing approaches. Depending on your operational conditions, hoses can be tested using hydrostatic or gas pressure testing systems, supported by manual or automated control configurations. Test systems are available with an integrated test cabinet or as a separate enclosure, with multiple cabinet sizes to accommodate different hose dimensions and testing requirements.
For hydrostatic hose testing, liquids are used as a test medium to validate hose integrity under pressures up to 10,000 bar. Gas hose testing uses compressed gases at pressures up to 3,000 bar to assess pneumatic hose performance under controlled conditions. Our hose testing equipment supports workshop, production and field testing environments, with configurable systems designed around your operational requirements, safety standards and workflow preferences. This means it can also be configured for testing hydrogen hoses.
Cycle Test
- Up to 10,000 bar
- Fluids or gas
- Accurate temperature control
Burst Test
- > 3000 bar
- Fluids
- Integrated burst box
Proof test
Proof testing verifies whether a hose can safely hold a predefined pressure level during a controlled test cycle. This confirms structural integrity and reliable performance before operation.
- Up to 10,000 bar
- Fluids or gas
- Various (integrated) test cabinets
Leak test
Leak testing checks whether a hose assembly maintains stable pressure without measurable leakage. Controlled testing conditions support accurate detection of sealing weaknesses and pressure loss.
- Up to 10,000 bar
- Fluids or gas
- Permeation testing possible
How is safety guaranteed?
Hose failures under high-pressure conditions can lead to serious safety risks, operational downtime and costly damage. Hose pressure testing helps identify weaknesses before hoses are put into operation, reducing the risk of leaks, bursts and hydraulic injection injuries. To ensure safe testing conditions, pressure tests are performed in controlled environments with protected test setups and monitored pressure build-up procedures. Reliable certification data confirms hose integrity and supports both compliance requirements and operational confidence in critical applications.
Tailored solutions built around your application
Do you need a product or a solution?
Do you want to improve hose testing efficiency and capacity? Are you looking for a way to comply with evolving safety standards? Or are you exploring how to safely perform burst tests on your hoses? Resato looks beyond the test equipment itself. We start by understanding your hose application, test objectives, and operational environment to determine which solution suits your challenge.
Asking the right questions
What kind of testing do you perform? Do you work with hydraulic fluids or with specific gases as a test medium? Which pressure ranges, dimensions and industry standards apply to your applications? By discussing these type of questions early, we collect the technical input needed for a strong start.
Identifying your technical challenges together
Together, we identify the factors that have the greatest impact on your testing performance, such as pressure control, operator safety, test repeatability, data registration and workflow efficiency. This helps to understand the opportunities for improvements and ensures the solution fits seamlessly into your daily testing reality.
Finding the right solution for you
From manual to automated test setups, and from integrated test cabinets to large stand-alone test enclosures, we engineer a hose testing solution around your specific requirements. Whether you perform leak, burst, or proof testing, your test data is automatically recorded and certificates can be generated via our data acquisition software.
Building your solution made to last
Your hose testing system is configured around your facility, safety standards, and future testing needs. Combined with robust high-pressure technology, operator training, service agreements, and long-term support, Resato helps you maintain safe, accurate, and reliable testing performance throughout the entire system lifetime.
Interested in hose pressure testing?
Our team is ready to offer you advice customized to your needs.